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Green Coal from MSW

Core Features

Intelligent Automation

Advanced automation ensures consistent, optimized output with minimal manual intervention.

High Energy Efficiency

Smart energy utilization minimizes power consumption and supports sustainable operations.

Sustainable Engineering

Designed with eco-friendly engineering practices for low carbon footprint and long-term value.

Safety & Reliability

Built with strict safety standards to ensure stable performance in all conditions.

Smart Monitoring

Real-time analytics and monitoring help track performance and optimize operations.

Scalable Infrastructure

Modular design ensures easy expansion and adaptability to future capacity needs.

About the Waste Conversion Process

Step 1: Waste Collection & Sorting

Live solid waste is collected daily and moved to the processing centre. Using trommels and sorting tables, sand, rocks, glass, and metals are removed. Organic and other waste is shredded to achieve a uniform size.

Step 2: Phluff® Conversion

The transformer machine converts mixed solid waste into a fluffy material with 5–10% moisture and around 20 mm particle size. This Phluff® is superior in quality and ideal for direct heating.

Step 3: Pyrolysis Processing

Phluff® is processed in fast pyrolysis reactors, producing charcoal as residue. Syngas fuels the next cycle, while pyrolysis oil is sold to industries. The process emits no harmful gases or liquids.

Landfill Leachate

Leachate forms when landfill waste breaks down and water filters through it, carrying toxins.

Rainwater entering the landfill is the biggest contributor to leachate formation.

Leachate poses major environmental risks, contaminating groundwater and surface water bodies.

Seasonal changes affect leachate composition, flow rate, and volume, making treatment challenging.

Every landfill scenario is different; treatment methods must be customized.

Traditional treatment methods often fail due to water composition complexity and seasonal variations.

Landfill Leachate